Every Day Is Earth Day: The Business of Giving Plastic a Second Life

Every Day Is Earth Day: The Business of Giving Plastic a Second Life

post industrial plastic scrap

Every April 22nd, the conversation around environmental responsibility gets louder. Companies post green graphics. Pledges are made. Awareness is raised. And then, for many, it goes quiet again until next year.

At Domino Plastics, we don’t have an Earth Day mode. For over 40 years, keeping post-industrial plastic out of landfills has been our full-time business. We’re not a sustainability initiative — we’re a market. And markets, it turns out, are one of the most powerful environmental forces there is.

This Earth Day, we want to take a moment to recognize something that often goes unnoticed: the quiet, unglamorous, and enormously impactful work that U.S. plastic manufacturers are already doing just by doing their jobs well.

THE PLASTIC PROBLEM — AND WHERE IT ACTUALLY STARTS

When most people think about plastic pollution, they picture single-use water bottles, plastic bags drifting on the ocean, or overflowing municipal recycling bins. These are real problems, and they deserve the attention they get.

But there’s another side of the plastic story that rarely makes the news: the millions of pounds of clean, high-quality plastic generated every single day inside American manufacturing facilities — and what happens to it.

Blown film lines produce edge trim. Injection molding presses generate sprues, runners, and purge. Extrusion operations create off-spec pellets, startup waste, and end-of-run material. Profile extruders trim and cut. Sheet lines produce edge scrap and rejects. Every process, no matter how efficient, generates some percentage of material that doesn’t make it into the finished product.

This material is not garbage. It never was. It is a resource — and how it’s handled has a direct and measurable impact on the environment.

POST-INDUSTRIAL SCRAP: THE UNSUNG HERO OF PLASTIC RECYCLING

Post-industrial plastic scrap is the recycling world’s best-kept secret. While post-consumer recycling — the stuff consumers sort at home — struggles with contamination, mixed materials, and economics that barely pencil out, post-industrial recycling is clean, efficient, and economically self-sustaining.

Here’s why it matters so much environmentally:

No virgin resin needed. Every pound of post-industrial scrap that gets recycled back into a usable material is a pound of virgin resin that doesn’t need to be produced. Virgin plastic production is energy-intensive and relies on petroleum feedstocks. Recycling displaces that demand directly.

It stays out of the ground. Plastic that ends up in a landfill doesn’t biodegrade in any meaningful timeframe. It stays there — for decades, for centuries. Post-industrial scrap that gets recycled never reaches that endpoint. It goes back into manufacturing, into products, into use.

It reduces industrial carbon footprint. Reprocessing plastic scrap requires significantly less energy than producing virgin resin from raw materials. When a manufacturer sells their HDPE trim to a reclaimer who re-pelletizes it for use in another product, the net energy savings are real and measurable.

It supports a domestic recycling economy. The post-industrial scrap market keeps recycling jobs, processing facilities, and material value chains operating inside the United States. That matters for communities, for supply chains, and for the long-term viability of recycling as an industry.

WHAT 40 YEARS OF BUYING SCRAP ACTUALLY LOOKS LIKE

Domino Plastics was founded in 1984. To put that in context: Earth Day itself was only 14 years old. The modern recycling movement was just finding its footing. “Sustainability” wasn’t yet a business buzzword.

We started buying plastic scrap because there was value in it — value that manufacturers were leaving on the table and that the market was ready to absorb. Four decades later, that fundamental truth hasn’t changed. What’s changed is the scale, the variety of materials, and the sophistication of the markets that consume them.

In those 40 years, we’ve moved an enormous volume of material that would otherwise have gone to landfill. Not because of a mandate or a program or a PR campaign — but because buyers wanted it, sellers had it, and we built the infrastructure to connect them efficiently.

That’s what a functioning recycling market looks like. And plastic manufacturers across the country are a critical part of it.

YOU’RE ALREADY PART OF THE SOLUTION

Here’s something worth saying plainly this Earth Day: if you’re a plastic manufacturer in the United States, you are already contributing to one of the most effective recycling systems in the world just by generating post-industrial scrap — provided that scrap is finding its way to a buyer rather than a dumpster.

The blown film producer who separates their LLDPE trim and sells it monthly is keeping hundreds of thousands of pounds of clean plastic out of landfills every year. The injection molder who collects their nylon purge separately and calls a buyer when the gaylord is full is feeding a recycling chain that produces real-use materials. The extruder who manages their off-spec pellets as a sellable commodity rather than a disposal problem is both making money and making a difference.

None of this requires a sustainability report. None of it requires a committee or a consultant or a certification. It requires organization, a good buyer, and a pickup.

SMALL CHANGES WITH BIG ENVIRONMENTAL IMPACT

If your operation isn’t yet capturing the full environmental — and financial — value of your scrap, these are the highest-impact changes you can make:

Stop mixing resins. Mixed resin scrap is harder to recycle, worth less, and sometimes ends up landfilled when it can’t be economically processed. Separation at the source is the single most impactful thing a manufacturer can do to improve recyclability.

Keep natural and clear separate from color. Clean, single-color, and natural materials can be recycled into a much wider range of end products than mixed-color material. This simple habit dramatically expands where your scrap can go.

Don’t landfill what can be sold. If material is going into a dumpster, ask why. In most cases, the answer is that no one has taken the time to call a buyer. With today’s broad market for post-industrial materials, very little genuinely has no value.

Treat virgin overstock as a resource, not a liability. Surplus resin, discontinued grades, and slow-moving inventory don’t belong in a landfill. They belong in a market. Domino Plastics buys virgin and near-virgin materials too — before they become waste.

Address scrap at the process level. The best environmental outcome is scrap that never gets generated in the first place. Process optimization, better changeover procedures, and tighter quality control all reduce waste at the source. But what does get generated should always be recovered.

THE BIGGER PICTURE

The plastic industry has faced intense scrutiny over the past decade. But the industrial side of the equation tells a different story.

American plastic manufacturers are, in many cases, running some of the most material-efficient production processes in the world. Scrap rates are tracked. Rejects are minimized. Material usage is optimized. And when scrap does get generated, there is a functioning, economically viable market ready to absorb it.

That market exists because companies like Domino Plastics have spent 40 years building it — relationship by relationship, load by load, resin by resin.

This Earth Day, we’re grateful for every manufacturer who treats their scrap as a resource. We’re grateful for the reclaimers, compounders, and reprocessors who turn that scrap back into something useful. And we’re grateful for 40 years of being in the middle of it, making it work.

The planet doesn’t need a day. It needs a market. We’re proud to be part of one.

READY TO MAKE YOUR SCRAP COUNT?

If your operation is generating post-industrial plastic scrap — in any resin, any form, any quantity — we’d like to hear from you. Competitive pricing, nationwide pickup, and 40 years of expertise. Let’s put your material to work.

Send material offers for a price quote. Email Joe@domplas.com, call (631) 751-1995, text/call (516) 972-5632, submit offers online.

New lightweight material is stronger than steel

New lightweight material is stronger than steel​

via MIT News

The new substance is the result of a feat thought to be impossible: polymerizing a material in two dimensions.

Using a novel polymerization process, MIT chemical engineers have created a new material that is stronger than steel and as light as plastic, and can be easily manufactured in large quantities.

The new material is a two-dimensional polymer that self-assembles into sheets, unlike all other polymers, which form one-dimensional, spaghetti-like chains. Until now, scientists had believed it was impossible to induce polymers to form 2D sheets.

Read the full story here: https://news.mit.edu/2022/polymer-lightweight-material-2d-0202

DOE Invests $13.4 Million to Combat Plastic Waste, Reduce Plastic Industry Emissions

via Energy.gov

The U.S. Department of Energy (DOE) today announced $13.4 million in funding for next generation plastics technologies that reduce the energy consumption and carbon emissions of single-use plastics. The seven selected research and development (R&D) projects — led by industry and universities — will convert plastic films into more valuable materials and design new plastics that are more recyclable and biodegradable. This investment advances  DOE’s work to address the challenges of plastic waste recycling and supports the Biden Administration’s efforts to build a clean energy economy and ensure the U.S. reaches net-zero carbon emissions by 2050. 

Read the full story here: https://www.energy.gov/articles/doe-invests-134-million-combat-plastic-waste-reduce-plastic-industry-emissions

Mouse study shows microplastics infiltrate blood brain barrier

Mouse study shows microplastics infiltrate blood brain barrier

Much of the millions of metric tons of plastic waste that washes into the sea each year is broken down into tiny fragments by the forces of the ocean, and researchers are beginning to piece together what this means for organisms that consume them. Scientists in Korea have turned their attention toward the top of the food chain by exploring the threat these particles pose to mammal brains, where they were found to act as toxic substances.

In recent years, studies have revealed the kind of threat microplastics pose to marine creatures. This has included weakening the adhesive abilities of muscles, impairing the cognitive ability of hermit crabs and causing aneurysms and reproductive changes in fish. They’ve turned up in the guts of sea turtles all over the world, and been discovered in seal poo as evidence of them traveling up the food chain. Research has also shown they can alter the shape of human lung cells.

Read the full story here: https://newatlas.com/environment/microplastics-blood-brain-barrier/

TRASH AND BURN

BIG BRANDS STOKE CEMENT KILNS WITH PLASTIC WASTE AS RECYCLING FALTERS

Consumer goods giants are funding projects to send plastic trash to cement plants, where it is burned as cheap energy. They’re touting it as a way to keep plastic out of dumps and use less fossil fuel. Critics say it undercuts recycling efforts and worsens air quality. One said it was “like moving the landfill from the ground to the sky.”

The global consumer goods industry’s plans for dealing with the vast plastic waste it generates can be seen here in a landfill on the outskirts of Indonesia’s capital, where a swarm of excavators tears into stinking mountains of garbage.

Read the full story here: https://www.reuters.com/investigates/special-report/environment-plastic-cement/

Trafficking of plastic waste is on the rise and criminal groups are profiting, report says

via LA Times

Americans like to think they are recycling their plastic takeout food containers, cutlery and flimsy grocery bags when they toss them into those green or blue bins. But, too often, that waste is shipped overseas, sometimes with the help of organized crime groups, where it litters cities, clogs waterways or is burned, filling the air with toxic chemicals.

report published Monday by the independent Swiss research group Global Initiative Against Transnational Organized Crime, whose members include current and former law-enforcement officials, sheds new light on how this waste winds up in poorer countries that had agreed not to accept it.

Read the full story here: https://www.latimes.com/environment/story/2021-11-08/report-trafficking-of-plastic-waste-is-on-the-rise-and-criminal-groups-are-profiting